The partnership between Aliplast, a company of the Hera Group specialising in the production of plastic materials and Panariagroup, a leading company in the ceramic sector is a very strong one. Some time ago the two companies established a project for the recovery and regeneration of plastic film waste, developed by Aliplast in a circular logic, that not only ensures economic benefits but also helps to significantly reduce the environmental impact of the supply chain.
The collaboration between the two companies started in 2005, with the first recovery and recycling pilot project at one of the five Panariagroup facilities. Waste recovery is carried out in a ‘closed loop’ logic, a principle that ensures maximum sustainability with the recovery of plastic waste from companies that is then processed and regenerated to obtain a product of high quality, with technical characteristics on a par with those of virgin material, ready for use once again in the production cycle. After an initial start-up phase, the partnership between Aliplast and Panariagroup, was extended in 2010. This was the year in which the project became fully operational, involving all the Emilian Company’s ceramic production facilities.
Panariagroup uses low-density polyethylene shrink wrapping film to wrap the pallets produced during the different processing phases. The process used for the production of the finished product consists of intermediate steps, during which the tiles are repeatedly packaged with different plastic films, with a procedure that entails the use and disposal of large quantities. The recovery project involves, first and foremost, the selection and volumetric reduction of this waste material; a phase that takes place directly on site, at the Panariagroup facilities. The material is then sent to the Aliplast hub in Istrana, where it is converted into granules and, then, into a new packaging film, ready to once again enter Panariagroup’s production cycle.
A very high percentage of material is recovered, almost 95%. This means that the quantity of film that cannot be recycled is indeed minimal. The figures relating to the reduction of CO2 introduced into the environment are significant: with respect to the production of virgin plastic, the saving per kg of film produced using Aliplast technology is 2.03 kg. With the closed loop system, approximately 230,000 kg of polyethylene waste are collected each year, equivalent to a savings of more than 450 tons of CO2. The partnership with Aliplast has given Panariagroup excellent savings in the purchase of virgin material. A further advantage is that project falls under the PARI: a system for the autonomous management of packaging waste structured by Aliplast which is a unique of its kind. In Italy, PARI receives a reduced environmental contribution, ensuring a considerable economic savings to the end user. The contribution applied is indeed 40% less than that of other Consortia or similar systems. For more visit aliplastspa.com